Spinning Maintenance supervisor Engineer/ Technician

4 days ago

Karachi, Sindh, Pakistan Burjline Builders Full time $90,000 - $120,000 per year
  • Job Title : Preparation Technician Cotton Spinning Mills
  • Department : Preparation (Blow room to Roving)
  • Reports To : Vice Technical Director
  • Location: Borg El Arab, Alexandria Egypt
  • Job Summary:
  • Responsible for supervising mechanical maintenance and ensuring the optimal performance of all preparation machines.
  • Leading a team of mechanics on ensuring preventive and corrective maintenance plans to maintain the machines at their original condition
  • Maintain / Improve the machine availability and efficiency to achieve the production targets with quality standards
  • Key Responsibilities:

Preventive Maintenance Planning & Execution

  • Effectively implement the maintenance plan and schedules on time
  • Supervise and ensure the preventive and corrective maintenance in blow room, carding, draw frames, unilap, comber and roving
  • Monitor mechanical condition, safety switches and performance of machines
  • Condition of the components to be ensured through checklist during maintenance works
  • Ensure proper lubrication schedule, various settings and calibration as per manufacturer instruction manuals.
  • Continuously improve the maintenance plan to maintain the machines in best condition.
  • Maintain all the maintenance records like logbooks, Machine history, and checklists etc.

Breakdown Maintenance

  • Quickly respond to mechanical failures or breakdowns with minimum downtime by systematically acting on various reasons for the breakdown.
  • Root cause analysis to be done for breaks downs. Preventive measures to be implemented to eliminate the recurrence of same type of breakdowns
  • Maintain the Breakdown analysis record for major breakdowns and maintenance logbooks to record all breakdowns.

Inventory and spare parts

  • Monitor spare parts inventory and make purchase requests in time considering the purchase lead time.
  • Essential spares must be Maintained in stock to avoid machine downtime.
  • Spares must be ordered for the exact quantities required based on consumption rate to avoid nonmoving stocks in warehouse and inventory cost.

Team management

  • Lead and train the maintenance technicians for right work method and standard operating procedures on all maintenance works.
  • Allocate and follow up daily maintenance works, Shift works and emergency works
  • Ensure proper storage and handling of tools, spares and Lubricants
  • Follow up production supervisors for machine issues to minimize downtime and maintain machine efficiency
  • Follow up with Quality Control department to resolve all quality nonconformities

Qualifications & Skills
:
Education:**
Bachelor's in mechanical/industrial engineering or Technician institute

Experience
: 5+ years as maintenance supervisor in Spinning Mill

Technical Skills:

  • Well experienced in Rieter Preparatory machines maintenance works
  • Well experienced to do card wire mounting, Flat end milling, flat clipping, Grinding and all works in card service room.
  • Troubleshooting on quality issues in all preparatory machines

Work Environment / Machineries:

  • Rieter Blow Room lines with Unifloc, Uniclean, Unimix and Uniflex
  • Rieter Cards C51 & C 70
  • Rieter Lap former E 32 and Combers E 65 & E80
  • Rieter Draw frames SB D40, SB D45 and RSB D40
  • Rieter Roving F15 & F16
  • Graf card room accessories
  • 100 % Cotton Process

Working Hours
: Day shift (8.00 AM to 4.00 PM)

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